{"id":12188,"date":"2025-05-25T23:01:03","date_gmt":"2025-05-25T20:01:03","guid":{"rendered":"https:\/\/www.razor-labs.com\/?p=12188"},"modified":"2025-08-18T09:35:52","modified_gmt":"2025-08-18T06:35:52","slug":"prevents-conveyor-motor-failure-by-detecting-hidden-bearing-fluting","status":"publish","type":"post","link":"https:\/\/www.razor-labs.com\/es\/prevents-conveyor-motor-failure-by-detecting-hidden-bearing-fluting\/","title":{"rendered":"Case Study: DataMind AI&#x2122; Prevents Conveyor Motor Failure by Detecting Hidden Bearing Fluting"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"12188\" class=\"elementor elementor-12188\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-d45088b elementor-section-height-min-height post-head elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"d45088b\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;,&quot;parallax_background_enable&quot;:&quot;yes&quot;,&quot;parallax_background_speed&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0.65000000000000002220446049250313080847263336181640625,&quot;sizes&quot;:[]},&quot;parallax_background_direction&quot;:&quot;up&quot;,&quot;jet_parallax_layout_list&quot;:[],&quot;background_image&quot;:{&quot;id&quot;:12191,&quot;url&quot;:&quot;https:\\\/\\\/www.razor-labs.com\\\/wp-content\\\/uploads\\\/2025\\\/05\\\/blog-fluting.png&quot;},&quot;background_image_tablet&quot;:{&quot;url&quot;:&quot;&quot;,&quot;id&quot;:&quot;&quot;,&quot;size&quot;:&quot;&quot;},&quot;background_image_mobile&quot;:{&quot;url&quot;:&quot;&quot;,&quot;id&quot;:&quot;&quot;,&quot;size&quot;:&quot;&quot;},&quot;parallax_background_speed_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;parallax_background_speed_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-9ac7901\" data-id=\"9ac7901\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-a06731d elementor-widget__width-auto post-date elementor-widget elementor-widget-heading\" data-id=\"a06731d\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-default\"><a href=\"https:\/\/www.razor-labs.com\/category\/blog\/\" rel=\"tag\">Blog<\/a>, <a href=\"https:\/\/www.razor-labs.com\/category\/documents\/case-study\/\" rel=\"tag\">Case studies<\/a><\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-3d020e0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3d020e0\" data-element_type=\"section\" data-settings=\"{&quot;jet_parallax_layout_list&quot;:[]}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-inner-column elementor-element elementor-element-705157d\" data-id=\"705157d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-909259b elementor-widget__width-initial post-title elementor-widget elementor-widget-heading\" data-id=\"909259b\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h1 class=\"elementor-heading-title elementor-size-xl\">Case Study: DataMind AI&#x2122; Prevents Conveyor Motor Failure by Detecting Hidden Bearing Fluting<\/h1>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-d06bfc6 post-date elementor-widget elementor-widget-heading\" data-id=\"d06bfc6\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-large\">mayo 25, 2025<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-ff98730 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"ff98730\" data-element_type=\"section\" data-settings=\"{&quot;jet_parallax_layout_list&quot;:[]}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-84eee62\" data-id=\"84eee62\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-51e5465 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"51e5465\" data-element_type=\"section\" data-settings=\"{&quot;jet_parallax_layout_list&quot;:[]}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-inner-column elementor-element elementor-element-a849a4f\" data-id=\"a849a4f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9a29fec elementor-widget elementor-widget-heading\" data-id=\"9a29fec\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-large\">By Razor Labs<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6828f8b elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"6828f8b\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6db8e13 elementor-widget elementor-widget-heading\" data-id=\"6db8e13\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-large\">5 min read<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-4ee8f49 elementor-section-content-middle SHARE\u200b elementor-hidden-phone elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4ee8f49\" data-element_type=\"section\" data-settings=\"{&quot;sticky_enable&quot;:&quot;yes&quot;,&quot;jet_parallax_layout_list&quot;:[],&quot;sticky_unstick_on&quot;:&quot;mobile&quot;,&quot;sticky_follow_scroll&quot;:&quot;yes&quot;,&quot;sticky_offset&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;sticky_offset_bottom&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]}}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-e86e2f9\" data-id=\"e86e2f9\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7c54d7b share_label elementor-absolute elementor-widget elementor-widget-heading\" data-id=\"7c54d7b\" data-element_type=\"widget\" data-settings=\"{&quot;_position&quot;:&quot;absolute&quot;}\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-default\">SHARE<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-e92b14f\" data-id=\"e92b14f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-f503a0c elementor-share-buttons--view-icon elementor-share-buttons--skin-framed elementor-share-buttons--shape-circle elementor-grid-1 elementor-share-buttons--color-official elementor-widget elementor-widget-share-buttons\" data-id=\"f503a0c\" data-element_type=\"widget\" data-widget_type=\"share-buttons.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-grid\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_linkedin\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on linkedin\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fab fa-linkedin\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_facebook\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on facebook\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fab fa-facebook\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_twitter\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on twitter\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fab fa-twitter\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_email\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on email\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fas fa-envelope\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_print\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on print\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fas fa-print\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-66 elementor-top-column elementor-element elementor-element-89b8852\" data-id=\"89b8852\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7a67b80 elementor-widget elementor-widget-heading\" data-id=\"7a67b80\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">mayo 25, 2025<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-bc301a9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"bc301a9\" data-element_type=\"section\" data-settings=\"{&quot;jet_parallax_layout_list&quot;:[]}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-9d761ab\" data-id=\"9d761ab\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-11f87ba elementor-widget elementor-widget-heading\" data-id=\"11f87ba\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Overview<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d1877de elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"d1877de\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p class=\"p1\">At a large coal mining site, <a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 was deployed to monitor multiple conveyor drive motors &#8211; critical components in the site\u2019s material handling process. Shortly after deployment, the system flagged early-stage deterioration in one of the motor bearings. While traditional monitoring tools recognized this as a generic bearing issue, <a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 identified <strong>the true root cause:<\/strong> electrical fluting &#8211; damage caused by current leakage through the bearing.<\/p><p class=\"p1\">This insight proved critical. Without it, the team might have simply replaced the bearing, unknowingly leaving the electrical issue unresolved. That would have led to repeated premature failures, rising maintenance costs, and increased operational risk. Instead, by addressing the underlying cause, the site was able to prevent recurring damage, extend the lifespan of future bearings, and avoid unnecessary downtime.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-492fde0\" data-id=\"492fde0\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0011cd3 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"0011cd3\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"231\" height=\"518\" src=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/value.png\" class=\"attachment-large size-large wp-image-13947\" alt=\"\" srcset=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/value.png 231w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/value-134x300.png 134w\" sizes=\"(max-width: 231px) 100vw, 231px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-0788173 elementor-widget elementor-widget-text-editor\" data-id=\"0788173\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Motor flagged as alarm:<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a5d4802 elementor-widget elementor-widget-image\" data-id=\"a5d4802\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"418\" src=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.19.png\" class=\"attachment-large size-large wp-image-14025\" alt=\"\" srcset=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.19.png 889w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.19-300x157.png 300w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.19-768x401.png 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6e588c6 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"6e588c6\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-343c5af elementor-widget elementor-widget-heading\" data-id=\"343c5af\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Detection Through Sensor Fusion<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-856cbd6 elementor-widget elementor-widget-text-editor\" data-id=\"856cbd6\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div title=\"Page 1\"><div class=\"page\" title=\"Page 2\"><div class=\"section\"><div class=\"layoutArea\"><div class=\"column\"><p class=\"p1\"><strong>Operational Mode Isolation<\/strong><br \/><a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 applied Sensor Fusion &#8211; combining vibration, tachometer, and motor current data &#8211; to detect mechanical faults in a noisy and highly variable conveyor environment. By isolating consistent operating modes, the system filtered out operational noise caused by changing loads, ore size, or belt dynamics &#8211; greatly reducing false positives and ensuring that vibration increases reflected real mechanical issues.<\/p><p><strong>Fluting Root Cause Detection<\/strong><br \/>Envelope analysis removed high-frequency noise and revealed early-stage bearing degradation. While the standard spectrum showed general wear, envelope demodulation exposed distinct fluting patterns &#8211; a form of electrical discharge damage to the bearing surface, enabling accurate root cause diagnosis.<\/p><\/div><\/div><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-14b6b55 elementor-widget elementor-widget-image\" data-id=\"14b6b55\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"312\" src=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.40-1024x399.png\" class=\"attachment-large size-large wp-image-14026\" alt=\"\" srcset=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.40-1024x399.png 1024w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.40-300x117.png 300w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.40-768x299.png 768w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.19.40.png 1057w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ffaf810 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"ffaf810\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-402c0cd elementor-widget elementor-widget-heading\" data-id=\"402c0cd\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Real-Time Feedback &amp; Validation<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b81fd0a elementor-widget elementor-widget-text-editor\" data-id=\"b81fd0a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>After alerting the site, the team proactively replaced the bearing and resolved a grounding issue believed to have caused the damage.<\/p><p><a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 confirmed the repair\u2019s success in real time:<\/p><ul><li>Spectrum Demodulation power levels dropped from <strong>43 \u27f6 0.8<\/strong>, validating the resolution.<\/li><li>Bearing lifespan extended, and a failure was avoided.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2914c93 elementor-widget elementor-widget-image\" data-id=\"2914c93\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"315\" src=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.20.09-1024x403.png\" class=\"attachment-large size-large wp-image-14027\" alt=\"\" srcset=\"https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.20.09-1024x403.png 1024w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.20.09-300x118.png 300w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.20.09-768x302.png 768w, https:\/\/www.razor-labs.com\/wp-content\/uploads\/2025\/05\/Screenshot-2025-08-14-at-13.20.09.png 1039w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a70d49d elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"a70d49d\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-860e4f8 elementor-widget elementor-widget-heading\" data-id=\"860e4f8\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Resolution<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a86d86e elementor-widget elementor-widget-text-editor\" data-id=\"a86d86e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>By identifying the true root cause &#8211; electrical fluting &#8211; <a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 enabled the site to take targeted action that not only resolved the immediate issue, but also prevented future bearing damage.<\/p><p>Following the AI-driven diagnosis, the system issued a real-time alert and later confirmed the success of the corrective action. As a result, the bearing\u2019s lifespan was extended, unnecessary replacements were avoided, and long-term maintenance costs were reduced &#8211; without disrupting operations.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-edf92a7 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"edf92a7\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-be2b9e4 elementor-widget elementor-widget-heading\" data-id=\"be2b9e4\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conclusion<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3cc9ba9 elementor-widget elementor-widget-text-editor\" data-id=\"3cc9ba9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><a href=\"https:\/\/www.razor-labs.com\/datamind_ai\/\">DataMind AI<\/a>\u2122 enabled the site to detect a critical bearing issue that conventional methods failed to diagnose &#8211; uncovering not just early degradation, but the root cause: electrical fluting.<\/p><p>By combining envelope demodulation with advanced sensor fusion, the system delivered a complete diagnostic workflow: early detection, clear alerting, and post-repair validation &#8211; all in real time.<\/p><p>As a result, the site avoided <strong>10 hours of unplanned downtime, saved ~$191,000<\/strong> in potential production losses, extended bearing life, and prevented future failures &#8211; improving long-term reliability and reducing maintenance costs.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e85ce88 elementor-widget elementor-widget-text-editor\" data-id=\"e85ce88\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h4 style=\"color: #0e101a; background: transparent; margin-top: 0pt; margin-bottom: 0pt;\"><strong style=\"background: transparent; margin-top: 0pt; margin-bottom: 0pt;\">Fill in the form to download the entire case study<\/strong><\/h4>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c563920 elementor-button-align-stretch elementor-widget elementor-widget-form\" data-id=\"c563920\" data-element_type=\"widget\" data-settings=\"{&quot;step_next_label&quot;:&quot;Next&quot;,&quot;step_previous_label&quot;:&quot;Previous&quot;,&quot;button_width&quot;:&quot;100&quot;,&quot;step_type&quot;:&quot;number_text&quot;,&quot;step_icon_shape&quot;:&quot;circle&quot;}\" data-widget_type=\"form.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<form class=\"elementor-form\" method=\"post\" id=\"Ballmill\" name=\"Pump Case study form\">\n\t\t\t<input type=\"hidden\" name=\"post_id\" value=\"12188\"\/>\n\t\t\t<input type=\"hidden\" name=\"form_id\" value=\"c563920\"\/>\n\t\t\t<input type=\"hidden\" name=\"referer_title\" value=\"Razor Labs\" \/>\n\n\t\t\t\n\t\t\t<div class=\"elementor-form-fields-wrapper elementor-labels-above\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-text elementor-field-group elementor-column elementor-field-group-name elementor-col-100\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-name\" class=\"elementor-field-label\">\n\t\t\t\t\t\t\t\tName\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"text\" name=\"form_fields[name]\" id=\"form-field-name\" class=\"elementor-field elementor-size-sm  elementor-field-textual\">\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-text elementor-field-group elementor-column elementor-field-group-field_9873784 elementor-col-100 elementor-field-required\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-field_9873784\" class=\"elementor-field-label\">\n\t\t\t\t\t\t\t\tCompany\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"text\" name=\"form_fields[field_9873784]\" id=\"form-field-field_9873784\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" required=\"required\" aria-required=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-email elementor-field-group elementor-column elementor-field-group-email elementor-col-100 elementor-field-required\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-email\" class=\"elementor-field-label\">\n\t\t\t\t\t\t\t\tEmail\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"email\" name=\"form_fields[email]\" id=\"form-field-email\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" required=\"required\" aria-required=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-textarea elementor-field-group elementor-column elementor-field-group-message elementor-col-100\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-message\" class=\"elementor-field-label\">\n\t\t\t\t\t\t\t\tMessage\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t<textarea class=\"elementor-field-textual elementor-field  elementor-size-sm\" name=\"form_fields[message]\" id=\"form-field-message\" rows=\"4\"><\/textarea>\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-recaptcha_v3 elementor-field-group elementor-column elementor-field-group-field_110264b elementor-col-100 recaptcha_v3-bottomleft\">\n\t\t\t\t\t<div class=\"elementor-field\" id=\"form-field-field_110264b\"><div class=\"elementor-g-recaptcha\" data-sitekey=\"6LfuzuwlAAAAAHIvWDn8gNEMCjE1wRyqSFp6mqRe\" data-type=\"v3\" data-action=\"Form\" data-badge=\"bottomleft\" data-size=\"invisible\"><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-group elementor-column elementor-field-type-submit elementor-col-100 e-form__buttons\">\n\t\t\t\t\t<button class=\"elementor-button elementor-size-sm\" type=\"submit\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Send<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/button>\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t<\/form>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-259b0c1 elementor-section-content-middle SHARE\u200b mobile elementor-hidden-desktop elementor-hidden-tablet elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"259b0c1\" data-element_type=\"section\" data-settings=\"{&quot;sticky_enable&quot;:&quot;yes&quot;,&quot;jet_parallax_layout_list&quot;:[],&quot;sticky_unstick_on&quot;:&quot;mobile&quot;,&quot;sticky_follow_scroll&quot;:&quot;yes&quot;,&quot;sticky_offset&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;sticky_offset_bottom&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]}}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-1eb5dff\" data-id=\"1eb5dff\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8efa7b6 share_label elementor-absolute elementor-widget elementor-widget-heading\" data-id=\"8efa7b6\" data-element_type=\"widget\" data-settings=\"{&quot;_position&quot;:&quot;absolute&quot;}\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div class=\"elementor-heading-title elementor-size-default\">SHARE<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-433b83a\" data-id=\"433b83a\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-50973b3 elementor-share-buttons--view-icon elementor-share-buttons--skin-framed elementor-share-buttons--shape-circle elementor-share-buttons--align-left elementor-grid-0 elementor-share-buttons--color-official elementor-widget elementor-widget-share-buttons\" data-id=\"50973b3\" data-element_type=\"widget\" data-widget_type=\"share-buttons.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-grid\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_linkedin\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Share on linkedin\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<i class=\"fab fa-linkedin\" aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn 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aria-hidden=\"true\"><\/i>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>By Razor Labs 5 min read SHARE Overview At a large coal mining site, DataMind AI&#x2122; was deployed to monitor multiple conveyor drive motors &#8211; critical components in the site\u2019s material handling process. Shortly after deployment, the system flagged early-stage deterioration in one of the motor bearings. While traditional monitoring tools recognized this as a [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":12191,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[28,15],"tags":[],"class_list":["post-12188","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Case Study: DataMind AI&#x2122; Prevents Conveyor Motor Failure by Detecting Hidden Bearing Fluting - Razor Labs<\/title>\n<meta name=\"description\" content=\"Discover how DataMind AI\u2122 helped a coal mining site detect bearing fluting in a conveyor motor\u2014an issue traditional monitoring missed. 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