{"id":14280,"date":"2025-08-25T16:28:16","date_gmt":"2025-08-25T13:28:16","guid":{"rendered":"https:\/\/www.razor-labs.com\/estudio-de-caso-prevencion-de-fallas-en-el-motor-de-la-bomba-de-lodo-mediante-deteccion-temprana-con-datamind-ai\/"},"modified":"2025-09-04T14:09:43","modified_gmt":"2025-09-04T11:09:43","slug":"estudio-de-caso-prevencion-de-fallas-en-el-motor-de-la-bomba-de-lodo-mediante-deteccion-temprana-con-datamind-ai","status":"publish","type":"post","link":"https:\/\/www.razor-labs.com\/es\/estudio-de-caso-prevencion-de-fallas-en-el-motor-de-la-bomba-de-lodo-mediante-deteccion-temprana-con-datamind-ai\/","title":{"rendered":"Estudio de caso: Prevenci\u00f3n de fallas en el motor de la bomba de lodo mediante detecci\u00f3n temprana con DataMind AI™"},"content":{"rendered":"\t\t
Razor Labs DataMind AI<\/a>\u2122 was monitoring critical rotating equipment at a vanadium mining site, including one of the site\u2019s main slurry pumps. This pump is a critical component in one of the site\u2019s two parallel processing lines. A failure would have forced a shutdown of the entire line, resulting in the loss of 50% of the site\u2019s production capacity.<\/p>\n From the moment of deployment, DataMind AI<\/a>\u2122 flagged the pump motor as \u05f4Alarm\u05f4, due to abnormally high and consistent friction indicators. Despite no operational symptoms at that stage, such as temperature increase or pressure drop – the system identified irregular vibration and friction patterns not typical for this pump.<\/p>\n The site team verified that the lubrication system was functioning correctly, and when no improvement was observed, they reduced the pump load to 60% in an attempt to stabilize its condition and prolong its life. DataMind AI<\/a>\u2122, however, continued reporting abnormal friction. These AI-driven insights prompted the team to order spare parts in advance. Toward the end of the month, when the parts arrived, the team conducted a planned shutdown and replaced the motor. Upon removal, a visible crack was discovered in the motor shaft – validating the early warning and confirming that failure had been imminent.<\/p>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t \u00a0<\/strong>DataMind AI<\/a>\u2122\u00a0monitored and classified the pump motor as high-risk based on:<\/p>\n Before replacement: <\/strong>Persistent high vibration levels linked to friction, even under reduced load After replacement: <\/strong>Vibration levels returned to nominal ranges expected for this pump type<\/span><\/p>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
DataMind AI Dashboard – Alarm trend<\/em><\/h6>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
Detection & Diagnosis<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
\n
\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
Envelope Trend Before and After Motor Replacement<\/em><\/h6>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
Action & Response<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Before vs. After Replacement \u2013 Friction Resolved<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
<\/strong><\/p>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
Conclusion<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t