Case Study: Radiator Blockage Detected by DataMind AI™ in CAT 793D
By Razor Labs 7 min read SHARE Overview DataMind AI™ for Mobile Fleet was deployed at a large mining operation to monitor CAT 793D haul trucks and detect mechanical issues hidden beneath thousands of OEM alerts. In a single week, the CAT fleet generated 23,132 OEM alerts, including 655 on one 793D haul truck making […]
Case Study: DataMind AI™ Detects Early Fuel Injector Degradation in CAT 793D Haul Truck
By Razor Labs 7 min read SHARE Overview DataMind AI™ for Mobile Fleet was deployed at a large coal mining operation to continuously monitor heavy mobile equipment in real time and deliver actionable health insights across the fleet. During routine operation, the fleet generated a very high volume of OEM alarms. In a single week, […]
Case Study: DataMind AI™ Detects Gear Friction in Compressor Gearbox, Preventing Catastrophic Failure
By Razor Labs 7 min read SHARE Overview DataMind AI™ was deployed at a vanadium mining site to monitor fixed rotating assets across production-critical systems. Among these assets was a key compressor, one of the most essential machines on site. In mid-June 2025, DataMind AI™ flagged an Alarm on the compressor’s gearbox, identifying increasing vibration […]
Case Study: Preventing Slurry Pump Motor Failure Through Early Detection with DataMind AI™
By Razor Labs 7 min read SHARE Overview Razor Labs DataMind AI™ was monitoring critical rotating equipment at a vanadium mining site, including one of the site’s main slurry pumps. This pump is a critical component in one of the site’s two parallel processing lines. A failure would have forced a shutdown of the entire […]
Case Study: DataMind AI™ Flags Hidden Friction in Lubrication Pump – Prevents Centrifuge Failure
By Razor Labs 5 min read SHARE In coal mining, high-speed centrifuges play a critical role in reducing moisture content in fine coal during the dewatering process. But these machines rely on something deceptively simple: a dedicated lubrication pump that keeps their bearings running smoothly. At one site, DataMind AI™ was deployed to monitor the […]
Case Study: DataMind AI™ Detects Lubrication Fault in Ventilation Fan
By Razor Labs 7 min read SHARE Overview Razor Labs deployed DataMind AI™ to monitor critical rotating equipment at a major coal mining site with underground operations – including a key ventilation fan essential for maintaining airflow and ensuring safe working conditions below ground. In May 2025, DataMind AI™ detected rising bearing friction through multi-sensor […]
Case Study: Detecting bearing lubrication issue in a compressor with DataMind AI™
By Razor Labs 7 min read SHARE Overview At a major coal mining site, DataMind AI™ was deployed to monitor critical equipment, including compressors essential for plant auxiliary operations. After the deployment, the system flagged one compressor’s drive-end bearing for abnormal vibration levels – well above those observed in identical units. While traditional tools may […]
Case Study Snippet: Sensor Fusion Identifies Mechanical Degradation in Sinter Fan Before Failure
By Razor Labs 5 min read SHARE Unexpected sinter fan failures in alloys production can cause major operational downtime and financial losses. To avoid these risks, a leading site implemented DataMind AI™ to monitor critical equipment in real time and flag early signs of mechanical deterioration. In early March 2025, DataMind AI™ detected elevated axial […]
Case Study: DataMind AI™ Prevents Conveyor Motor Failure by Detecting Hidden Bearing Fluting
By Razor Labs 5 min read SHARE Overview At a large coal mining site, DataMind AI™ was deployed to monitor multiple conveyor drive motors – critical components in the site’s material handling process. Shortly after deployment, the system flagged early-stage deterioration in one of the motor bearings. While traditional monitoring tools recognized this as a […]
Case Study Snippet: Early Detection of Bearing Failure in a Critical Pump Using DataMind AI™
By Razor Labs 5 min read SHARE At a large power plant, a critical high-performance pump motor began showing subtle vibration behavior that conventional systems failed to detect. DataMind AI™ identified the early signs of bearing degradation through advanced real-time analysis – before any alarms were triggered or damage occurred. The insights enabled the team […]
