DataMind Visual AI™

Real-Time Visual Intelligence for Mining Operations
Avoid Catastrophic Failures Invisible to any Other Sensor

DataMind Visual AI™

Smarter vision. Faster insights. Fewer failures.

DataMind Visual AI™ is an AI-enabled monitoring system that uses industrial cameras integrated with cutting-edge AI to deliver real-time visibility into critical failures and process inefficiencies across conveyors, crushers, feeders, and flotation cells.

The system alerts weeks before deterioration develops into a failure and, if selected, can automatically stop the conveyor in unpredictable events to minimise damage.

It is fully integrated with the DataMind AI™ platform, which monitors the rest of the equipment using oil, vibration, motor current, and pressure data – ensuring complete, holistic coverage of all potential failure modes across the site.

Deterioration Monitoring & Trending

AI-powered monitoring of a wide range of deteriorations and process inefficiencies that cannot be detected by other sensors.

Oversize Ore

Detects oversize boulders in real time – before they jam crushers or block chutes.

Belt Misalignment

Identifies gradual lateral drift to prevent edge wear or belt run-off.

Flotation Cell Bubbles

Real-time monitoring of bubble size and color to maximise recovery efficiency and maintain process stability.

Belt Clip & Splice

Automatically detects and monitors belt clip and splice conditions to save manual inspections and prevent belt rips.

Optional Immediate Conveyor Stops

Certain unpredictable events – such as a single oversized rock or a sudden belt rip caused by contamination – can’t be foreseen, yet require an instant response to avoid major damage.

Stopping the conveyor immediately can significantly reduce repair time, cost, and belt damage.

DataMind Visual AI™ integrates with SCADA, allowing operation teams to configure automatic belt stops in such high-risk scenarios, ensuring faster action and better protection for critical assets.